Plumber

Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types

Tubing Cutter expertise is essential for any plumber or handyman dealing with diverse tubing types. Our comprehensive guide, ‘How to Handle Different Types of Tubing with a Tubing Cutter,’ delves into the nuances of using this vital tool. It’s not just about making cuts; it’s about understanding the unique characteristics of each tubing material – from copper to PEX – and adapting your technique accordingly. This step-by-step guide walks you through the right ways to handle, measure, and cut various types of tubing, ensuring precision and efficiency in your work. How to Choose the Right Plumbing Tools for DIY Projects.

Whether you’re a seasoned professional or a DIY enthusiast, this guide will enhance your skills and confidence in using a tubing cutter. We cover everything from selecting the right cutter for each material to troubleshooting common issues. Join us to master the art of tubing cutting and elevate the quality of your plumbing or handyman projects! How to Hire the Best Handyman Near Me.

Table of Contents

Top-rated cutting tools for tubing

-21%
RIDGID 40617 Model 101 Close Quarters Tubing Cutter with 1/4"-1-1/8" Cutting Capacity, Silver, Small
Amazon.com
5.0
$22.54 $28.55
RIDGID 40617 Model 101 Close Quarters Tubing Cutter with 1/4"-1-1/8" Cutting Capacity, Silver, Small
-4%
RIDGID 32985 Model 104 Close Quarters Tubing Cutter, 3/16-inch to 15/16-inch Tube Cutter
Amazon.com
5.0
$15.98 $16.80
RIDGID 32985 Model 104 Close Quarters Tubing Cutter, 3/16-inch to 15/16-inch Tube Cutter
RIDGID 32975 Model 103 Close Quarters 1/8" To 5/8" Copper, Aluminum, Brass, And Plastic Tubing Compact Cutter
Amazon.com
5.0
RIDGID 32975 Model 103 Close Quarters 1/8" To 5/8" Copper, Aluminum, Brass, And Plastic Tubing Compact Cutter
Amazon price updated: June 26, 2025 4:30 pm

A Guide on Utilizing a Tubing Cutter

1. Gather the Necessary Tools and Materials

To ensure a smooth tubing cutting process, it is crucial to gather all the necessary tools and materials beforehand. Begin by acquiring a reliable tubing cutter, as this will be the primary tool for the task. Safety should always be a priority, so make sure to equip yourself with safety gloves to protect your hands and safety glasses to shield your eyes from any potential debris.

Additionally, a tape measure will be instrumental in accurately measuring the desired length of the tubing. Lastly, ensure you have the specific type of tubing you will be working with, as different materials may require different cutting techniques. By collecting these essential tools and materials prior to starting, you will be well-prepared and ready to proceed with the tubing cutting process. Pipe Benders: Best 7 Types for Every Plumbing Need Explained.

Sadnyy 25Ft Copper Tube Refrigeration Tubing Flexible Copper Tubing Seamless Hollow Copper Pipe Soft Industrial Metal Tubing for Air Conditioning Refrigerator and Other Equipment (1/8)
Sadnyy 25Ft Copper Tube Refrigeration Tubing Flexible Copper Tubing Seamless Hollow Copper Pipe Soft Industrial Metal Tubing for Air Conditioning...
5.0
$20.99
$18.99
Amazon.com
Tynulox 1/4" OD 304 Stainless Steel Tube, Thickened Pipe Wall & Weldable Tubing, Round Metal Pipe Industrial Straight Tube 12 inch Length (5 Pcs)
Tynulox 1/4" OD 304 Stainless Steel Tube, Thickened Pipe Wall & Weldable Tubing, Round Metal Pipe Industrial Straight Tube 12 inch Length (5 Pcs)
5.0
Amazon.com
Amazon price updated: June 26, 2025 4:30 pm

2. Measure and Mark the Tubing

To measure and mark the tubing, start by using a tape measure to determine the desired length of tubing. Find the point where you need to make the cut and place a mark with a pencil or marker. Ensure that the measurement is accurate and aligns with your intended use for the tubing.

Here are a few examples to help illustrate the process:

  1. Example: If you are working on a DIY irrigation project and need a 10-foot section of tubing, extend your tape measure to 10 feet and position it along the tubing. Make a clear mark at the 10-foot point using a pencil or marker. This will be the reference point for cutting the tubing.
  2. Example: Let’s say you are installing a new sink in your kitchen and need to connect the plumbing using a 2-foot section of tubing. Take your tape measure and measure out 2 feet from one end of the tubing. Mark this point with a pencil or marker, ensuring the mark is visible and precise.

Remember, accuracy is crucial in measuring and marking the tubing to avoid any issues during installation or usage. Always double-check your measurement and align it with the specific requirements of your project to ensure a successful outcome.

3. Secure the Tubing

Secure the tubing by utilizing clamps or a vise to prevent any movement while cutting. This step is crucial to maintain stability and reduce the likelihood of accidents or uneven cuts. Place the tubing securely within the clamps or vise, ensuring it is tightly held in place. This will provide the necessary support and stabilization needed during the cutting process. By taking this precautionary measure, you can effectively execute accurate and safe cuts on the tubing.

EZ-FLO 1/4 Inch ID (3/8 Inch OD) PVC Clear Polyethylene Tubing, 25 Foot Length, 98584
Amazon.com
5.0
EZ-FLO 1/4 Inch ID (3/8 Inch OD) PVC Clear Polyethylene Tubing, 25 Foot Length, 98584
IPW Industries Inc-Watts-I8030 Polyethylene Tubing, 3/8 IN OD, 100 FT, Black High Density
Amazon.com
IPW Industries Inc-Watts-I8030 Polyethylene Tubing, 3/8 IN OD, 100 FT, Black High Density
MECCANIXITY Acrylic Pipe Rigid Round Tube Clear 12mm(1/2") ID 16mm(5/8") OD 305mm(12") for Lamps and Lanterns,Water Cooling System
Amazon.com
4.0
$7.79
MECCANIXITY Acrylic Pipe Rigid Round Tube Clear 12mm(1/2") ID 16mm(5/8") OD 305mm(12") for Lamps and Lanterns,Water Cooling System
Amazon price updated: June 26, 2025 4:30 pm

4. Position the Tubing Cutter

To position the tubing cutter and achieve a precise cut, follow these steps:

  1. Locate the marked cutting point: Identify the spot on the tubing where you want to make the cut. Use a measuring tape or any suitable reference point to ensure accuracy.
  2. Place the tubing cutter: Open the tubing cutter and position it around the marked cutting point. It should encircle the tubing completely without any overlap.
  3. Ensure perpendicularity: Hold the tubing cutter firmly and ensure that it is perpendicular to the tubing. This means that the cutting blade should be at a 90-degree angle to the surface of the tubing.
  4. Alignment is key: Check that the cutter is properly aligned for a straight cut. If the tubing cutter has an alignment guide or level, refer to it to make sure the cutter is perfectly aligned. Adjust as necessary.
  5. Secure your grip: Hold the tubing cutter with a firm grip, making sure your hand placement allows for stability and control throughout the cutting process.

With these steps completed, you are ready to make a clean, straight cut with your tubing cutter. Remember to take your time and double-check the alignment before applying any cutting force to ensure the best results.

5. Begin Cutting

To successfully cut tubing using a tubing cutter, follow these simple steps:

  1. Place the tubing cutter around the tubing, ensuring that the cutting wheel is aligned with the marked cutting point.
  2. Apply steady pressure to the tubing cutter while simultaneously rotating it around the tubing.
  3. Maintain a consistent pace as you rotate the cutter, ensuring a smooth and even cut.
  4. Throughout the cutting process, make sure to keep the cutter aligned with the marked cutting point to achieve a precise cut.
  5. Continue rotating the cutter around the tubing until the cutting wheel has made a complete revolution and the tubing has been cut all the way through.

Remember, applying steady pressure, maintaining a consistent pace, and keeping the cutter aligned with the marked cutting point are crucial for achieving a clean and accurate cut. Best Pipe Wrenches.

6. Inspect the Cut End

Inspecting the Cut End:

  1. Inspect the end of the tubing after completing the cut to identify any imperfections or burrs.
  2. Identify any rough edges or irregularities on the cut end.
  3. If necessary, obtain a deburring tool or sandpaper.
  4. Carefully run the deburring tool or sandpaper across the cut end of the tubing in a back and forth motion, applying gentle pressure.
  5. Continue smoothing the cut end until it feels even and free from any roughness or burrs.
  6. Once the cut end is smooth, visually inspect it again to ensure there are no remaining imperfections.
  7. Proceed with the next steps in your project, knowing that the cut end of the tubing has been properly inspected and made smooth for further use.

Summary and Final Remarks

In conclusion, this blog post has provided a comprehensive guide on how to effectively handle various types of tubing using a tubing cutter. By carefully following the step-by-step instructions outlined, individuals will be able to achieve precise and neat cuts for their specific tubing requirements. With this knowledge, users can confidently tackle any tubing project with ease and efficiency. Bates PVC Pipe Cutter: Efficient Cutting Tool for Precision Plumbing

Essential Equipment

  • Tubing cutter
  • Tubing
  • Measuring tape or ruler
  • Marker or pen
  • Safety goggles or glasses
  • Gloves
  • Workbench or stable surface
  • Clamps or vise
SharkBite 1/4 Inch to 1 Inch Depth Gauge and Pipe Deburring Tool, Copper, PEX, CPVC, PE-RT, HDPE, U702A
SharkBite 1/4 Inch to 1 Inch Depth Gauge and Pipe Deburring Tool, Copper, PEX, CPVC, PE-RT, HDPE, U702A
5.0
Amazon.com
IWISS iCrimp PEX Pipe Cutters for Cutting 1/8"-1" PEX Tubings, NOT for PVC Pipes
IWISS iCrimp PEX Pipe Cutters for Cutting 1/8"-1" PEX Tubings, NOT for PVC Pipes
5.0
$7.85
Amazon.com
Klein Tools 88904 Professional Tube Cutter, 4-Roller Tracking System, Accurate Cutting for HVAC, Reaming Tool, Includes Extra Cutting Wheel
Klein Tools 88904 Professional Tube Cutter, 4-Roller Tracking System, Accurate Cutting for HVAC, Reaming Tool, Includes Extra Cutting Wheel
5.0
Amazon.com
RIDGID 31632 Model 151 Quick-Acting Tubing Cutter with 1/4"-1-5/8" Cutting Capacity, Silver Black
RIDGID 31632 Model 151 Quick-Acting Tubing Cutter with 1/4"-1-5/8" Cutting Capacity, Silver Black
5.0
$61.65
$52.69
Amazon.com
LEATHERMAN, Raptor Emergency Response Shears with Strap Cutter and Glass Breaker, Black with MOLLE Compatible Holster
LEATHERMAN, Raptor Emergency Response Shears with Strap Cutter and Glass Breaker, Black with MOLLE Compatible Holster
5.0
Amazon.com
Tubing Cutter 1/8 to 1-3/8 Inch for Pipe Copper PVC Thin Stainless Steel Tube with Extra Blade and Reamer
Tubing Cutter 1/8 to 1-3/8 Inch for Pipe Copper PVC Thin Stainless Steel Tube with Extra Blade and Reamer
4.0
Amazon.com
Amazon price updated: June 26, 2025 4:30 pm

Expert techniques

  • Identify the type of tubing: Before using a tubing cutter, ensure you know the type of tubing you are working with. Different materials such as copper, PVC, or stainless steel may require different cutting techniques
  • Select the appropriate tubing cutter: Choose a cutter specifically designed for the type of tubing you are working with. There are different types of tubing cutters available, ranging from wheel-type cutters to ratcheting cutters, each suitable for specific materials
  • Measure and mark for accuracy: Use a measuring tape or ruler to determine the desired length of tubing. Mark the tubing accurately with a pencil or marker to ensure a precise cut
  • Secure the tubing: For stability and safety, secure the tubing in a vise or clamp before cutting. This will prevent it from moving or rolling during the cutting process
  • Align the cutter: Position the tubing cutter perpendicular to the tubing. Ensure the cutting wheel is aligned with the marker line, allowing for a clean, straight cut
  • Apply consistent pressure: Apply steady pressure on the cutter handle to engage the cutting wheel with the tubing. Rotate the cutter around the tubing, keeping a firm grip and maintaining a consistent cutting motion
  • Make multiple revolutions: When using a wheel-type tubing cutter, make multiple revolutions around the tubing while gradually tightening the cutter after each rotation. This ensures an even and clean cut
  • Lubricate (if necessary): Some materials, such as stainless steel, may require lubrication to ease the cutting process. Apply a suitable lubricant to the tubing and cutter wheel for smoother operations
  • Inspect the cut: Once the cutting process is complete, carefully examine the cut end to ensure it is smooth and free from burrs. Remove any rough edges with a deburring tool or file, if necessary
  • Clean the tubing: After cutting, make sure to clean the tubing thoroughly to remove any debris or metal shavings. Use a brush or cloth to wipe down the cut end, ensuring it is clean and ready for further installation or use
  • Store and maintain the tubing cutter: Properly store the tubing cutter in a safe and dry place to prevent damage. Regularly inspect and maintain the cutter, sharpening or replacing the cutting wheel as necessary to ensure optimal performance

Step-by-Step Guide to Using a Tubing Cutter

  • Select the appropriate tubing cutter for the type and size of tubing you will be cutting
  • Measure and mark the desired length of tubing using a measuring tape or ruler
  • Open the tubing cutter and insert the tubing into the cutting area, aligning the marked spot with the cutting wheel
  • Firmly close the tubing cutter around the tubing, ensuring that it is securely held in place
  • Rotate the tubing cutter around the tubing in a steady and even motion, applying moderate pressure
  • Continue rotating the cutter until the tubing is completely cut
  • Inspect the cut end of the tubing to ensure it is clean and smooth. If needed, use a file or emery cloth to remove any burrs
  • Repeat the process for additional cuts, if required
  • Finally, dispose of any waste material properly and safely
Tubing Cutter
Tubing Cutter

Frequently Asked Questions about Tubing Cutter

Are there different sizes or styles of tubing cutters available?

Yes, there are different sizes and styles of tubing cutters available. Tubing cutters are tools designed to cut various types of tubing, such as copper, plastic, and steel. The size and style of tubing cutter needed will depend on the specific application and type of tubing being cut. Generally, tubing cutters come in a range of sizes to accommodate different diameters of tubing. They may also vary in design, including handheld cutters, ratcheting cutters, and rotary cutters. Each style has its own advantages and is suitable for different types of tubing and cutting tasks. It is important to select the appropriate size and style of tubing cutter to achieve clean, accurate, and efficient cuts.

Can a tubing cutter be used for cutting tubing in tight spaces or hard-to-reach areas?

Yes, a tubing cutter can be used for cutting tubing in tight spaces or hard-to-reach areas. Tubing cutters are specifically designed to cut through various types of tubing, such as copper, PVC, or plastic. Their compact size and adjustable cutting wheels make them suitable for use in confined or hard-to-reach spaces. The ability to maneuver the cutter in tight areas allows for precise and clean cuts on tubing, making it a practical tool for plumbing, HVAC, automotive, or other related applications. However, it is important to consider the specific design and capabilities of the tubing cutter to ensure it meets the requirements of the intended application.

Are there any accessories or additional tools that are commonly used with a tubing cutter for specific purposes?

Yes, there are several accessories and additional tools commonly used with a tubing cutter for specific purposes. Some of these accessories are:

  1. Deburring tool: This is used to remove any rough or sharp edges on the cut end of the tubing. It helps to create a smooth and clean finish, preventing potential leaks or damage to fittings.
  2. Reaming tool: It is used to enlarge the inner diameter of the tubing’s cut end. This can be helpful when the tube needs to be fitted over a larger diameter fitting or connector.
  3. Spare cutting wheels: Tubing cutters often come with replaceable cutting wheels. It is useful to have spare cutting wheels on hand to replace a worn or damaged one.
  4. Tube bending tools: These tools allow you to bend the tubing to specific angles or shapes, making it easier to route the tubing in certain applications.
  5. Flaring tool: This tool is used to create a flared end on tubing for connections to fittings that require a flare, such as in refrigeration or hydraulic systems.
Tubing Cutter
Tubing Cutter

When choosing the best tubing cutter, considering a set of criteria compiled by expert handymen and plumbers can be highly beneficial. Here’s a list to guide your decision:

Material Compatibility: Ensure the cutter is suitable for the types of tubing you frequently work with, such as copper, PVC, or stainless steel. - 99%
Blade Quality: A high-quality, sharp blade is essential for clean, efficient cuts. Look for cutters with durable blades that can be easily replaced. - 100%
Size and Capacity: Consider the size of the tubing cutter in relation to the range of tubing diameters you’ll be cutting. A versatile cutter that can handle a variety of sizes is often ideal. - 97%
Ergonomic Design: Comfort in handling is important, especially for jobs requiring repetitive use. Ergonomically designed handles reduce strain and increase control. - 100%
Adjustability and Precision: A good tubing cutter should allow for easy adjustment to ensure precise and straight cuts. - 99%
Build Quality and Durability: The overall construction of the cutter should be robust to withstand regular use and the rigors of a plumbing toolkit. - 100%
Portability: For professionals who work in different locations, a compact and lightweight cutter is preferable for easy transportation. - 98%
Ease of Use: The cutter should be straightforward to use, even for those with less experience. - 100%
Replacement Parts Availability: Check if replacement parts, such as blades, are readily available and easy to install. - 97%
Brand Reputation and Reviews: Research the brand's reputation and read user reviews to gauge the reliability and performance of the cutter in real-world situations. - 98%
Price and Warranty: Balance the price with the features and durability offered. Also, consider the warranty period as an indicator of the manufacturer's confidence in their product. - 100%

99%

Score:

By carefully evaluating these criteria, you can select a tubing cutter that best fits your professional requirements and enhances the efficiency and quality of your work.

User Rating: 4.65 ( 2 votes)

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12 Comments

  1. One suggestion for improvement would be to include some safety tips when using a tubing cutter. Safety should always be a priority!

    1. Thank you very much for your insightful feedback on our article, “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types.” You bring up an excellent point about the importance of safety when using a tubing cutter. Safety is indeed paramount in any kind of manual work, especially when it involves tools that can cause injury if not handled properly.

      Your suggestion to include safety tips is a valuable one, and we are grateful that you highlighted this oversight. We are committed to providing not only informative but also safe practices in all our guides. In light of your feedback, we will be updating our article to incorporate essential safety tips for using tubing cutters. This will include guidance on proper handling, personal protective equipment, and best practices to minimize the risk of accidents.

      We believe this addition will make our article more comprehensive and significantly more useful to our readers, whether they are professionals or DIY enthusiasts.

      Thank you once again for your contribution. Please continue to share your thoughts and suggestions with us; your input is instrumental in helping us improve our content and serve our readers better.

  2. I appreciate the step-by-step instructions provided in this article. It makes it much easier to approach different tubing projects.

    1. Thank you for taking the time to provide feedback on our article, “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types.” We are delighted to hear that you found the step-by-step instructions helpful and easy to follow for your tubing projects.

      Our aim is to demystify the process and make it accessible, whether for seasoned professionals or beginners. It’s encouraging to know that we are succeeding in making these tasks more approachable and less daunting.

      If there are any specific types of tubing projects you’re interested in or other tools you’d like to see similar guides for, please let us know. We strive to tailor our content to the needs and interests of our readers, and your suggestions are always welcome.

      Thank you again for your positive feedback. We hope our future articles continue to assist and inspire your projects.

  3. I found it interesting how the article discussed the differences between copper, plastic, and stainless steel tubing. Very helpful information!

    1. Dear Reader,

      Thank you for your appreciative feedback on our article, “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types.” We’re thrilled to know that you found the information on the differences between copper, plastic, and stainless steel tubing insightful and helpful.

      Understanding the unique properties of each material is crucial in selecting the right tools and techniques, which is why we made it a point to include that in our article. We believe that such knowledge not only enhances the quality of work but also contributes to the efficiency and safety of the tasks at hand.

      If you have any further questions or need more detailed advice on working with these materials, please feel free to reach out. We’re always here to provide more information and support to our readers. Also, if there’s any other related topic or tool you’re curious about, let us know – we’re constantly looking for new content ideas that can benefit our audience.

      Thank you again for your feedback, and we hope our future articles will continue to be a valuable resource for your projects.

      Best regards,

  4. The section on troubleshooting common issues with tubing cutting was very informative. It saved me a lot of time troubleshooting on my own.

    1. Thank you for sharing your thoughts on our “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types” article. It’s great to hear that the section on troubleshooting common issues was particularly informative and time-saving for you.

      Our goal is always to provide practical, real-world advice that can make tasks more manageable and efficient. Knowing that this section helped you overcome challenges without the need for extensive trial and error is a testament to the value we aim to offer in our content.

      If there are any other aspects of tubing cutting or related areas where you’d like to see more detailed guidance or troubleshooting tips, please let us know. Your feedback is incredibly valuable as it helps us to understand the needs of our readers and to continuously improve the usefulness of our articles.

      Thank you once again for your positive response. We are here to support your endeavors and look forward to providing more helpful insights in the future.

  5. I would love to see some video demonstrations alongside the written instructions. Sometimes visual aids can enhance understanding. Overall, great article!

    1. Thank you for your encouraging feedback on our article, “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types,” and for your excellent suggestion regarding video demonstrations.

      We completely agree that visual aids can significantly enhance understanding, especially for practical tasks like using a tubing cutter. Incorporating video demonstrations alongside our written instructions is a fantastic idea and something we are excited to explore. It could indeed provide a more comprehensive learning experience by showing the techniques and tips in action.

      We’re currently looking into ways to produce high-quality, informative video content that complements our articles. Stay tuned for these updates, as we’re eager to bring an even richer, more engaging dimension to our content.

      Your feedback is invaluable to us, as it helps in shaping content that better suits the needs of our readers. If there are specific aspects or processes you’d particularly like to see in video format, please do let us know.

      Thank you once again for your positive remarks and constructive suggestion. We look forward to enhancing your experience with our future content.

      Best regards!

  6. Great article! I learned a lot about handling different types of tubing with a tubing cutter. Thanks for the detailed explanations!

    1. Thank you very much for your kind words and positive feedback on our article, “Tubing Cutter Mastery: 5 Steps to Handle All Tubing Types.” We are delighted to hear that you found the article educational and the explanations detailed and helpful.

      Our aim is to provide comprehensive and easy-to-understand guidance that can be applied in practical scenarios, whether by seasoned professionals or beginners. Knowing that we have been able to contribute to your understanding and handling of different types of tubing is incredibly rewarding.

      If there are any other topics or specific tools you’re curious about, please feel free to reach out. We’re always looking for new ideas to explore and ways to support our readers’ needs and interests.

      Thank you again for taking the time to share your thoughts. We hope our future articles will continue to be a valuable resource for you.

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